Executive Intelligence

Operations

Live systems·Updated 12m ago

Workshop OEE

81.4%+3.6 pts

Above target

Outlet On-Time Replenish

95.2%+1.4 pts

Holding

Cost / Piece

RM 62−RM 4

Improving

Workshop Incident Rate

1.2−0.4

Below industry

Capacity Utilization

89%+5 pts

Stone-setting bound

Intelligence Node · AI-09
Weekly AI Briefing

Workshop OEE has crossed 80% for the first time — bridal output is now bottlenecked by stone-setting, not casting.

Shah Alam central workshop OEE reached 81.4%, a record, driven by the new automated casting cell. The constraint has shifted to manual stone-setting on bridal sets — meaning further capex on casting will not unlock more throughput.

Adding a second stone-setting bench and accelerating the goldsmith apprentice cohort will move the binding constraint outward and likely add another 5–7% effective bridal capacity ahead of Deepavali.

Sources · Internal ERP + Bloomberg + AI scrape

Anomaly feed

Stone-setting queue lengthening

Avg WIP wait 38 → 64 hours

Warning

Internal

TNB tariff spike (Shah Alam)

kWh up 12% over 30d

Warning

External

QC reject cluster (lot #BR-882)

8 bridal sets returned for setting defect

Critical

Internal

Workshop OEE: actual vs forecast (%)

ActualForecastAI augmented

Recommended actions

  • 01

    Approve second stone-setting bench + 6 apprentices

    Bottleneck has moved off casting

    +5–7% bridal capacity

  • 02

    Lock 40% workshop power on PPA

    Cap exposure to TNB peak tariff

    Stabilises COGS ±RM 2/piece

  • 03

    Containment + RCA on lot #BR-882

    Setting defect cluster

    Protects NPS and warranty cost

External signals

TNB tariff (peak)

RM 0.55/kWh

+12%

Diesel (MY)

RM 2.15/L

Stable

Goldsmith availability

Tight

Klang Valley

Industrial PPI (MY)

+0.6%

m/m

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